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Pharmaceutical Unit Operations - The path to predictability and performance
DynoChem is a development platform that lets you harness powerful
physico-chemical dynamic simulation techniques to develop a deep understanding
of your unit operations. Achieve science based predictability, lower risk
scale-up and optimized performance using your existing skills and knowledge.
Creating
process knowledge – a new paradigm
Fundamentally DynoChem uses a different approach to traditional techniques like
DOE. For example DOE does not take advantage of your knowledge that mass and
energy will be conserved in a reaction, that you may know roughly the overall
reaction scheme, or that reaction rates depend on concentrations and
temperature. Because DynoChem explicitly uses this information, it can produce a
more detailed picture of your process with many fewer tests.
"Designing experiments in conjunction with [DynoChem] is important in order to
elucidate the kinetics and thermodynamics of the reaction"
BMS, AIChE Conference
Helping you to do what you do!
DynoChem gives you easy access to this new approach…
- Use Microsoft Excel® to assemble your process definition and
your experimental
scenarios and data.
- Leverage data from on-line measurements such as IR, Raman
and FBRM (including
CLD–CSD conversions).
- Use one platform for parameter fitting, simulation and optimization
of any
rate based unit operation. (e.g. reaction, crystallization,
distillation, drying
etc.)
- Maintain multiple scenarios in one project and fit parameters for multiple
experiments simultaneously.
- Choose from a library of 160+ templates and utilities to start your project
with a pre-defined model.
- Most library templates include self-pacing training exercises; for new users
or just as a reminder.
Minimizing risk in your work process
DynoChem helps reduce risks in your work process on several levels…
- DynoChem includes a library of validation cases that
test our calculations,
and the effectiveness of our
approach, against analytical solutions and NIST
approved test cases.
- When you fit experimental data to a hypothetical
reaction mechanism clear
statistics provide feedback on
the overall fit and the confidence levels of each
individual parameter.
- An acceptable fit increases confidence in the underlying
mechanism that you
have assumed; as well as providing
the critical parameters that characterize
your system.
- The result is a predictive solution that can be used to examine operational
alternatives without further trial and error experimentation; minimizing the use
of scarce developmental materials.
Putting your knowledge to work
With a high confidence model as a foundation a lot of value is in reach…
- Automatically document your predictive model complete with the data used to
build it.
- Rapidly investigate other process scenarios.
- Optimize for different targets simultaneously.
- Examine scale-up to pilot and full scale plant.
- Scale-down processes for more effective re-creation of plant conditions in the
lab.
- Examine process safety issues at all scales.
"The DynoChem modeling technique proved to be a very successful optimization
tool"
Pfizer, OPR&D
DynoChem is the market-leading software for modeling and predicting unit
operations in process development and scale-up. It is used by nine of the top
ten pharmaceutical companies and leading fine chemicals companies. Deployed
across the enterprise it is the only tool that delivers smooth transfer of
technology, with predictability and identification of critical parameter ranges,
as complex recipes are transferred between groups and sites; facilitating
transfer from chemists to engineers and between phases of development.