top of page

Custom (DCS - OTS) Power Plant Simulators:
Hi-Fidelity DCS based Custom Operator Training Simulators (OTS) for your Power and Process Plants

IndiaSoft Technologies Pvt. Ltd., provide custom and ready models of state-of-art DCS based, Operator Training Simulators (OTS) to the Process and Power industries. We have successfully executed over 100 simulation projects for Refineries, Gas separation plants, LNG terminals, Petrochemical units, Fertilizer industries and Power plants all around the World.

We use proprietary simulation products as well as other dynamic simulators like OmegaLand, IndissPlus, Audysim, Dynsim, PROS-DS and UniSim.

unnamed.jpg
007.jpg

In addition we also provide services for:
•    Advance Process Control (APC) design & implementation
•    Technical training for plant engineers and operators
•    Technical training to faculties & students in Academic Institutes

010.jpg
008.jpg

​The DCS - OTS systems offered are custom developed, high fidelity training systems and will enable the client to provide continuous training and development of operator and engineers.

By using the OTS systems, the client will be able to:  Improve operating experience, confidence and accuracy in normal and abnormal plant operations.

 

Simulator Technology

Elevate your operations with our cutting-edge products, an accessible Virtual Twin solution that redefines the industry. As a virtual twin dynamic software package, or Simulator stands as the pinnacle of innovation, offering an immersive replication of process plants in both 2D and 3D environments. Engineered to perfection, it’s an invaluable tool for educating engineering professionals and students in process operations, control, and safety systems. Learners gain hands-on experience through diverse what-if scenarios, fostering expertise beyond theory. A standout feature of our Simulator is its capability to generate simulated real-time data bridging the realm of IoT, AI, Data Analytics for optimization and informed decision-making. Merging the virtual and real worlds, the SImulator is not just a training tool - it's a strategic asset for propelling your processes towards peak performance.
The Process and Power industry has been experiencing dynamic changes in recent years. To maintain safety, stability and efficiency, the need for effective, systematic training programs is being increasingly felt. The secret of making your plant work optimally and safely depends on realizing the potential of your human resources. They are the assets who optimize the plant operations and make sure that you get maximum return from your investment.

015.jpg
009.jpg

Objective
Develop & provide cost effective high quality software products and services to Process / Power Industries & Academic World-wide for technical training. 

 

Profile

  • 85+ Developed Simulator for 85+ Industries

  • 100+ Implemented our Simulator

  • 7500+ Over 7500 Industry personal are trained

  • 30+ Clients spread across 30 Countries

 

Simulation Development services for partners

  • Train and develop skills on Visual Modeler, Unisim, Dynsim tools

  • Approach partners for OTS development services

  • Execute  the projects successfully

  • Develop more technology partners

Custom Simulators 

  • Train and develop skills on Simulator

  • Direct or thru partners, market Custom models to Industries

  • Execute the projects successfully

  • Keep enhancing the SImulator package. 

Simulator Standard models

  • Direct or thru partners, market Standard models to Academic Institutes & training centers 

  • Continue to develop more standard models (Bio, etc.) and functionalities

Simulation based training course

  • Direct or thru partners, market simulator training services to Academic Institutes & training centers 

  • Offer AU / IIChe Certified training courses

 
TARGET MARKET
Chemical / Power Industries

  • Custom simulator for Mid size opportunities from:

  • Fertilizer 

  • Chemical

  • Petrochemical

  • Power Generation

Universities & Colleges

  • Standard model / training to:

  • ME, CE, Biotech departments in Engineering / Polytechnic colleges

  • Certified training courses thru AU / IIChe / MSME

  • Ministry of Education – Skill development program

Industrial training centers
Standard models to:

  • Training department in Industries

  • Industrial training centers in India

  • Industrial training centers Abroad

unnamed (2).jpg
maxresdefault.jpg
unnamed (3).jpg

Our Simulator is a complete Virtual Twin package and consists of:

  • Simulator hardware

  • Instructor Station

  • Emulation or Direct Connect Operator Station for various DCS.

  • Simulator Standard or Custom Process Models for:

    • Process control & Instrumentation

    • Basic process Operations

    • Refining

    • Gas Processing

    • Upstream Operations/li>

    • Fertilizer

    • Chemicals

    • Petrochemicals

    • Power & Utilities

    • Utilities System

    • Metal processing

    • Bio and Food processing

  • Pro-VFO, a 3D \ VR Field Operation Suite.

  • Interface Software

  • User Documentation, Software License, training and support

​

Our Simulator offers full function Direct connect simulator or provide emulation software for various DCS:

  • Yokogawa Centum CS3000

  • Yokogawa Centum VP

  • Honeywell TDC3000

  • Experion

  • Fox I/A

  • Siemens PCS7

  • DeltaV

  • ABB Harmony

  • ABB800xA

  • Triconex PLC

​

Benefits of our Simulator
For Academic:

  • Industrial Exposure for Students

  • In-depth Process Understanding

  • Carry out In-house projects

  • Sound Fundamental Concepts of Process Control and safety with DCS Operations

  • Understanding the Intricacy & Complexity of process dynamics

  • Employability

For Industries:

  • Improved Plant Safety

  • Smooth Startup & Shutdown

  • Evaluation of Operator Proficiency

  • Faster Recovery from External/Internal Process Disturbances

  • Increased familiarity of Controls & Interlock Systems

006.jpg
005.jpg
004.jpg
003.jpg

Train your operator / engineer to run your Refinery, Fertilizer, Gas processing, Chemical and Power & Utility plants. Choose from the Library of Standard Models or use Customized Models which more closely resemble your plant equipment / controls.

Clients:
Power and Utilities:
  • IPMA, Bhopal.

  • Electric Generation Co Inc., Turkey.

  • ESSAR Power plant thru’ ABB

  • Electric Company of Ghana.

  • Volta River Authority, Ghana.

  • OEG India Ltd, Chennai, India.

  • TATA Power Company, Mumbai, India.

  • IGCAR, Kalpakkam, Tamil Nadu, India.

  • Bhabha Atomic Research Centre, Mumbai, India.

Refineries
  • Indian Oil Corporation Limited, Guwahati Refinery, India

  • Chennai Petroleum Corporation Limited, Chennai, India.

  • Oman Refinery Company, Oman.

  • Nagarjuna Oil Corporation Limited, Chennai, India.

  • Chennai Petroleum Corporation Limited thru’ Yokogawa

Oil and Gas Separation
  • KOC, Kuwait through Yokogawa

  • Petroleum Development Oman L.L.C (PDO), Oman.

  • Kuwait Oil Corporation (KOC), Kuwait.

  • Qatar Petroleum, Doha, KSA.

Fertilizer
  • Rashtriya Chemicas & Fertilizers Limited, Mumbai.

  • MAADEN Phosphate through Yokogawa

  • Paradeep Phosphate Limited, Odisa.

  • Coromondel International Ltd, Vizakh, India.

  • Coromondel International Ltd, Kakinada, India.

  • Mangalore Chemicals & Fertilizers Limited, Mangalore, India.

  • Madras Fertilizers Limited, Chennai, India.

  • Foskor Pte Ltd, Richards Bay, South Africa.

Petrochemicals / Chemicals / Pharma
  • InoChem, Saudi Arabia.

  • Jubail Chemical Industries Co, KSA.

  • Tamilnadu Petroproducts Limited, Chennai, India.

  • TCI Sanmar Chemical SAE, Egypt

Academics

SOUTH INDIA

  • Sathayabama Institute of Science & Technology, Chennai.

  • Rohini College of Engineering & Technology, Palkulam.

  • Coimbatore Institute of Technology, Coimbatore

  • Institute of Energy Studies, Anna University.

  • Alagappa College of technology, Anna University-Food Technology, Chennai.

  • Alagappa College of technology, Anna University-Industrial Biotechnology

  • Alagappa College of technology, Anna University-Pharmaceutical Technology

  • Alagappa College of technology, Anna University-Ceramic Technology

  • Alagappa College of technology, Anna University-Petroleum Engineering

  • Alagappa College of technology, Anna University-Chemical Engineering

  • Institute of Energy Studies, Anna University, Chennai.

  • Prathyusha Engineering College, Tiruvallur.

  • Sree Sastha Institute of Engineering & Technology, Chembarambakkam.

  • Sri Muthukumaran Institute of Technology, Chennai.

  • St. Peter's College of Engineering & Technology, Chennai.

  • Jaya Engineering College, Chennai.

  • Rajiv Gandhi College, Chennai.

  • Sri Jayaram Institute, Chennai.

  • Government College of Technology, Coimbatore

  • Madha Engineering College, Chennai.

  • Thanthai Roever Institute of Polytechnic College, Peramballur.

  • Indian Polytechnic College, Tirunelveli.

  • S. Thangapazham Polytechnic College, Tirunelveli Dist.

  • Kavery Polytechnic College, Salem.

  • Government College of Engineering, Thanjavur.

  • Government College of Engineering, Bargur.

  • SASTRA University Thanjavur.

  • Institute of Chemical Technology, Taramani.

  • SRKV Polytechnic College, Coimbatore.

  • RKM Polytechnic College, Mylapore.

  • Sethu Institute of Technology, Pulloor.

  • PSG College of Technology, Coimbatore.

  • JCT College of Engineering & Technology, Coimbatore.

  • Er. Perumal Manimegalai Polytechnic College, Hosur.

  • Kongu Vellalur Polytechnic College, Erode.

  • KAAVERY College of Engineering, Mettur.

  • Annai JKK Sampoorani Ammal Polytechnic College, Erode.

  • Nanda Polytechnic College, Erode.

  • Shree Venkateswara Hitech Polytechnic College, Erode.

  • CPCL Polytechnic College, Chennai.

  • SVS College of Engineering, Coimbatore.

  • Andhra University, Vizag.

  • Central University of Karnataka, Gulbarga.

  • Meridian School of Oil & Gas, Chennai.

  • Vellore Institute of Technology, Vellore.

  • Global Institute of Technology, Arcot.

  • NIT Warangal.

  • Annamalai University.

  • Kongu Engineering College.

  • Adhiparasakthi Engineering College.

  • Sri Venkateswara College of Engineering, Sriperambatore.

  • Kongu Polytechnic College.

  • Dharmambal Polytechnic, Chennai.

  • Dayananda College of Engineering, Bangalore.

  • BMS College of Engineering, Bangalore.

  • Manipal Institute of Technology.

  • SDM Engineering, Dharwad.

  • Vivekananda Institute of Technology, Bangalore.

  • REC Hulkoti.

  • Coimbatore Institute of Technology, Coimbatore.

  • Tamil Nadu Skill Development Corporation (Naan Mudhalvan)

  • Dr. MGR University

  • Hindustan Institute of Engineering & technology

NORTH INDIA

  • Dr. APJ Abdul Kalam Technical University, Lucknow.

  • University of Petroleum & Energy Studies, Electrical Engineering Dept.

  • University of Petroleum & Energy Studies, Chemical Engineering Dept.

  • Government Eng. College, Ujjain.

  • BIET Jhansi.

  • HBTI, Kanpur.

  • Aligarh Muslim University.

  • MNIT Jaipur.

  • DCRUST, Sonipet.

  • Banasthali University.

  • Deenbandhu Chhotu Ram University of Science and Technology.

  • Kurukshetra University.

  • Madhav Institute of Technology & Science, Gwalior.

  • CIPET-IPT, Jaipur

EASTERN INDIA

  • Calcutta University.

  • Jadavpur University.

  • JIS Engineering College.

  • NIT Silchar.

WESTERN INDIA

  • MIT Academy of Engineering, Pune.

  • MIT WPU, Pune

  • Dr. Babasaheb Ambedkar Technological University

  • Walchand College of Engineering, Sangli.

  • Rajashree Industrial Training Institute Gujarat.

  • Institute of Technology, Nirma University.

  • C K Pithawala College of Engineering and Technology, (CKPCET).

  • SV NIT, Surat.

  • Pandit Deenadayal Petroleum University, Gujarat.

  • Government. Engineering College, Gandhinagar.

  • Government. Polytechnic, Gandhinagar.

  • NMIET, Pune.

  • Keystone Engineering, Pune.

  • Bharti Vidyapeeth University College of Engineering, Pune.

  • J.K Institute of Technology, Rajasthan.

  • Loyola Training Center, Gujarat.

TRAINING INSTITUTES

  • Indian Institute of Petroleum, Dehradun.

  • Yanbu Technical Institute, K.S.A.

  • Petro Vietnam Manpower Training College, Vietnam.

  • Jubail Technical Institute, K.S.A., Chemical Eng. Dept.

  • Jubail Technical Institute, K.S.A., Electrical Eng. Dept.

  • GIL Automation, Nigeria.

  • Technocrat Automation Solution Pvt Ltd.

  • Meridian school of oil and gas Pvt. Ltd. â€‹

bottom of page