Robotics: Fanuc, Mitsubishi, 6 Axes, SCARA, Welding & Digital Twin

Industry Grade ROBOT Cells, 6 Axes

6 –Axes Industry Grade Robotics Cell Laboratory - Fanuc / Mitsubishi with Robotic Design & Real Time Simulation (Digital Twin).

Configured Robotic Cell with Industry grade Gripper, Work Table, Fencing, Pneumatic Chuck, Pneumatic Vice and Laboratory experiments with Robot & Manufacturing Process Programming Software.

FANUC  & Mitsubishi 6 AXIS Robotic Cell - Actual On Site Implementation

Options of the Following Industrial Robots:
     1) MITSUBISHI RV-4FRLRobot. (4KG),  RV-7FRL Robot. (7KG)
     2) FANUC M-10iA/12 with & Without Vision Inspection

     3) Digital Twin with Visual Components Software
 
Students get hands on experience on the most popular robotic arms in the industry.
Robotic cell is completely equipped with fencing as well as necessary grouting arrangements.
Pick and place arrangement for round bars as well as flat plates is provided to make sure that students can perform pick and place operation with different permutations.

 

Key Features of Robotic Cell:
    1. Industrial Robotic Arm Mitsubishi / Fanuc
    2. Payload capacity of 4/7/10 / 12 KG
    3. Industrial Gripper from SMC / Festo
    4. Complete Robotic cell with pick and place arrangements, Pneumatic Vice and Chuck
    5. Complete cell with fencing and grouting
    6. Industrial teach pendant
    7. Robotic Simulation Software

    8. Robotics and Manufacturing Automation Simulation Software
 
Experiments:
    1. Pick and place
    2. Pneumatic vice loading
    3. Pneumatic chuck loading
    4. Sorting based on shape
    5. Assembly of two different shaped jobs
    6. All other standard experiments of robot can be done.

ROBOT - Welding Cell

  

This robotic cell is designed for hands on training on industrial robots with welding arrangement.
Cell includes entire accessories such as fencing, door switch as well as manual welding clamps to carry out different welding exercises.
Fixtures with following arrangements are provided to make sure that participants can carry out different welding programs on different geometrical objects.

  1. Flat plate on a flat plate (L joint)

  2. Flat plate on a flat plate (T joint)

  3. Round job on a flat plate with manual holding

  4. Round job on a flat plate with pneumatically actuated automatic holding

  5. Round Job on a round job with manual holding

  6. Round Job on a round job with pneumatically actuated automatic holding

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Following Accessories are provided along with a robotic cell:

  1. 6 Axes Industrial Robot (Fanuc)

  2. Welding Source (MIG 350 A)

  3. The MIG Welding torch unit consisting of: Control switch, Power cable, Conduit, Contact tip, Gas nozzle and Gas hose.

  4. Fencing arrangement on three sides with necessary grouting

  5. PVC Welding curtain on the fourth side with necessary mounting arrangement

  6. Welding spool (1.2mm, 30 KG)

  7. Manual holding clamps with fixtures (8 Qty)

  8. Pneumatic holding station for round job and flat plate with 2 qty of 5/2 double acting solenoids

  9. Pneumatic holding station for round job and round job with 2 qty of 5/2 double acting solenoids

  10. Welding table with necessary grouting arrangement

  11. Robot pedestal with necessary grouting arrangement

  12. Chemical grouting kit

  13. Welding gas cylinder with mounting stand (with castor wheels)

  14. Welding gas flow switch with analog output

  15. 3 storey tower lamp for operation indication 

4 -Axes Industrial SCARA Robot Training System with Robotic Design & Real Time Simulation (Digital Twin)

4 Axes SCARA cell is designed to carry out experiments on SCARA robot in integration with PLC and HMI.

Three conveyors are placed adjacent to each other with photo sensors mounted at the start position and end position.

Loading and unloading ports are provided with numbered stacks from where the raw jobs are picked and placed at the end of the process.

Participants can decide to pick or place jobs in various permutations from 3 conveyors and place them in a stack accordingly.

Various programs can be selected from the HMI.

Entire process can be simulated on the factory simulation software in feedback with actual system (Digital Twin) through OPC / UA platform.

Options of the Following MITSUBISHI SCARA Robots:

1) SCARA Robot Model- RH-3CH

2) SCARA Robot Model- RH-6CH60

3) SCARA Robot Model- RH-6CH70

Applications

Pick and place                                        Labelling                                                  Tracking

Features

  • Compact arm for space saving

       Required space for J3 (Z) axis section: 512 mm/560 mm (3CH/6CH robot arm)

  • Light weight robot arm

       14 kg/17 kg/18 kg (3CH/6CH6020/6CH7020 robot arm)

  • High-speed movement and high performance for productivity: 

       Cycle time Note1 0.44 s /0.41 s /0.43 s (3CH / 6CH6020 / 6CH7020)

       Standard equipment: I/O points: 32 inputs/32 outputs.

       Configuring a circuit for controlling an additional axis is enabled.

       Up to eight axes except the robot can be controlled.

  • Easy operation

       Easy teaching operation can be performed by RT ToolBox2 (JOG operation and teaching position).

Digital Twin: Robotic Cell  Design and Real Time Process Simulation Software with  OPC UA Connectivity

  • Software is capable of designing and simulating a robotic cell to complete factory.

  • It is industrial software with library components consisting of Conveyors, AGC, Shuttle Conveyor, Gantry, CNC Lathe, CNC Mill, CNC Grinding etc.

  • It has a capability of dynamically collaborating with any PLC. It should also be possible to connect this software to existing FMS.

  • There are 2000+ Ready to use parametric models using which students can build variety of virtual factory setups.

  • Orientation as well as operation of each individual can be performed in the software.

  • Robots from various market leading manufacturers such as ABB, KUKA, YASKAWA, FANUC / SIEMENS etc. are readily available to program with a mouse click. Each axis of all these various robots can be simulated.

  • Provision to measure various KPI (Key Performance Indicators).

  • Facility is provided to connect to external hardware devices such as PLCs, sensors, machines, DI-DO units etc. This means you can test the performance of a particular hardware in a big scenario without needing the actual setup.

  • Provision to connect to various Cloud and IoT platforms.

  • Provision to export the files into VR (Virtual Reality) format, which enables a virtual tour of the simulated factory using your mobile phone or VR glasses.

  • The software can demonstrate the Robotic cell process in real time through OPC UA Connectivity with a delay of not more than 200 ms. the software acts as a digital twin of hardware.

  • User can design various setups and simulate the same on the software.

Visual Components Software

DESIGN THE FACTORIES OF THE FUTURE

SIMPLE. VISUAL. POWERFUL.

Design and validate new production solutions confidently, with Visual Components 3D manufacturing simulation software.

Fast robot teaching:

We’ve added quick buttons for robot teaching, so you can easily define points and generate motion statements in the 3D world, without switching menus. These 3D buttons appear as context options in the 3D world when the robot is selected and in JOG mode.

CAD importers:

CAD importers have been updated to support the latest versions of Solid Edge, SolidWorks, and Siemens.

New process modelling statements:

We’ve added new statements to expand the functionality of process modelling: send signal, wait signal, and run robot routine.

More than 2500 Components in following ECatalog Categories:

With nearly 2,000 pre-defined components, the Visual Components eCatalog contains a robust library of virtual models of robots, machines, and equipment from dozens of leading brands

Features of Visual Component

  1. LAYOUT CONFIGURATION: Configure layouts using our simple, component based system. Use your own custom components and CAD models, or our free e Catalog, which includes 2,300+ pre-built simulation ready components.

  2. PROCESS MODELING: Define and manage the products, processes and process flows in your layouts with simple, easy and visual workflows.

  3. CAD COMPATIBILITY: Import CAD models directly into the Visual Components 3D world. Most major file formats and extensions are supported.

  4. PROJECT READY DELIVERABLES: Export presentation-ready content with 1-click: 4K videos, 3D PDFs, 2D drawings, pictures and experience your simulation in VR and mobile.

  5. SIMPLE ROBOTICS: Define, model, and simulate robotic behaviour and actions. Perform analyses such as reachability and collision detection.

  6. PLC CONNECTIVITY: Connect simulations with your control system using OPC UA or supported vendor specific interfaces.

  7. STATISTICS AND REPORTING: Create custom charts, graphs, and dashboards to visualize simulation statistics. Export data in supported formats.

  8. COMPONENT MODELING: Bring your CAD files to life and customize them with behaviours and properties to build your own personalized library of components.

  9. WIZARDS: Activate CAD files for the 3D world faster with wizards that automate configuration for many component types.

  10. BASIC CAD: Create simple 3D geometries and modify imported CAD files with this basic CAD modelling toolkit.

  11. GEOMETRY SIMPLIFICATION: Reduce file sizes and improve simulation performance with the automated geometry simplification tool.

  12. VRC CONNECTIVITY FOR UR AND STÄUBLI: Supports connectivity to Universal Robots and Stäubli CS8 controllers.

  13. VIRTUAL TOPOLOGY: Provides well-structured data of geometry surfaces, curves, and curve loops from imported CAD files. Use the topology API to develop custom robot path planning and teaching tools.

  14. CURVE TEACHING TOOL: Automates robot path planning by analysing object geometries, making paths predictions, and suggesting robot paths.

  15. INTERACTIVE VR: It’s possible to create a streaming connection to Visual Components Experience, allowing users to interact with the VR environment.