Engineering Simulation Solutions

FANUC  & Mitsubishi 6 AXIS Robotic Cell - Actual On Site Implementation

Options of the Following Industrial Robots:
     1) MITSUBISHI RV-4FRLRobot. (4KG),  RV-7FRL Robot. (7KG)
     2) FANUC M-10iA/12 with & Without Vision Inspection

     3) Digital Twin with Visual Components Software
 
Students get hands on experience on the most popular robotic arms in the industry.
Robotic cell is completely equipped with fencing as well as necessary grouting arrangements.
Pick and place arrangement for round bars as well as flat plates is provided to make sure that students can perform pick and place operation with different permutations.

Key Features of Robotic Cell:
    1. Industrial Robotic Arm Mitsubishi / Fanuc
    2. Payload capacity of 4/7/10 / 12 KG
    3. Industrial Gripper from SMC / Festo
    4. Complete Robotic cell with pick and place arrangements, Pneumatic Vice and Chuck
    5. Complete cell with fencing and grouting
    6. Industrial teach pendant
    7. Robotic Simulation Software

    8. Robotics and Manufacturing Automation Simulation Software
 
Experiments:
    1. Pick and place
    2. Pneumatic vice loading
    3. Pneumatic chuck loading
    4. Sorting based on shape
    5. Assembly of two different shaped jobs
    6. All other standard experiments of robot can be done.

ROBOT - Welding Cell

This robotic cell is designed for hands on training on industrial robots with welding arrangement.
Cell includes entire accessories such as fencing, door switch as well as manual welding clamps to carry out different welding exercises.
Fixtures with following arrangements are provided to make sure that participants can carry out different welding programs on different geometrical objects.

1. Flat plate on a flat plate (L joint)

2. Flat plate on a flat plate (T joint)

3. Round job on a flat plate with manual holding

4. Round job on a flat plate with pneumatically actuated automatic holding

5. Round Job on a round job with manual holding

6. Round Job on a round job with pneumatically actuated automatic holding

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Following Accessories are provided along with a robotic cell:

1. 6 Axes Industrial Robot (Fanuc)

2. Welding Source (MIG 350 A)

3. The MIG Welding torch unit consisting of: Control switch, Power cable, Conduit, Contact tip, Gas nozzle and Gas hose.

4. Fencing arrangement on three sides with necessary grouting

5. PVC Welding curtain on the fourth side with necessary mounting arrangement

6. Welding spool (1.2mm, 30 KG)

7. Manual holding clamps with fixtures (8 Qty)

8. Pneumatic holding station for round job and flat plate with 2 qty of 5/2 double acting solenoids

9. Pneumatic holding station for round job and round job with 2 qty of 5/2 double acting solenoids

10. Welding table with necessary grouting arrangement

11. Robot pedestal with necessary grouting arrangement

12. Chemical grouting kit

13. Welding gas cylinder with mounting stand (with castor wheels)

14. Welding gas flow switch with analog output

15. 3 storey tower lamp for operation indication 

4 -Axes Industrial SCARA Robot Training System with Robotic Design & Real Time Simulation (Digital Twin)

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4 Axes SCARA cell is designed to carry out experiments on SCARA robot in integration with PLC and HMI.

Three conveyors are placed adjacent to each other with photo sensors mounted at the start position and end position.

Loading and unloading ports are provided with numbered stacks from where the raw jobs are picked and placed at the end of the process.

Participants can decide to pick or place jobs in various permutations from 3 conveyors and place them in a stack accordingly.

Various programs can be selected from the HMI.

Entire process can be simulated on the factory simulation software in feedback with actual system (Digital Twin) through OPC / UA platform.

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Options of the Following MITSUBISHI SCARA Robots:

1) SCARA Robot Model- RH-3CH

2) SCARA Robot Model- RH-6CH60

3) SCARA Robot Model- RH-6CH70

Applications

Pick and place                                        Labelling                                                  Tracking

Features

• Compact arm for space saving

       Required space for J3 (Z) axis section: 512 mm/560 mm (3CH/6CH robot arm)

• Light weight robot arm

       14 kg/17 kg/18 kg (3CH/6CH6020/6CH7020 robot arm)

• High-speed movement and high performance for productivity: 

       Cycle time Note1 0.44 s /0.41 s /0.43 s (3CH / 6CH6020 / 6CH7020)

       Standard equipment: I/O points: 32 inputs/32 outputs.

       Configuring a circuit for controlling an additional axis is enabled.

       Up to eight axes except the robot can be controlled.

• Easy operation

       Easy teaching operation can be performed by RT ToolBox2 (JOG operation and teaching position).

Digital Twin: Robotic Cell  Design and Real Time Process Simulation Software with  OPC UA Connectivity

• Software is capable of designing and simulating a robotic cell to complete factory.

• It is industrial software with library components consisting of Conveyors, AGC, Shuttle Conveyor, Gantry, CNC Lathe, CNC Mill, CNC Grinding etc.

• It has a capability of dynamically collaborating with any PLC. It should also be possible to connect this software to existing FMS.

• There are 2000+ Ready to use parametric models using which students can build variety of virtual factory setups.

• Orientation as well as operation of each individual can be performed in the software.

• Robots from various market leading manufacturers such as ABB, KUKA, YASKAWA, FANUC / SIEMENS etc. are readily available to program with a mouse click. Each axis of all these various robots can be simulated.

• Provision to measure various KPI (Key Performance Indicators).

• Facility is provided to connect to external hardware devices such as PLCs, sensors, machines, DI-DO units etc. This means you can test the performance of a particular hardware in a big scenario without needing the actual setup.

• Provision to connect to various Cloud and IoT platforms.

• Provision to export the files into VR (Virtual Reality) format, which enables a virtual tour of the simulated factory using your mobile phone or VR glasses.

• The software can demonstrate the Robotic cell process in real time through OPC UA Connectivity with a delay of not more than 200 ms. the software acts as a digital twin of hardware.

• User can design various setups and simulate the same on the software.